Here are instructions to making my favorite soap mold.
It's easy enough to make a loaf mold for the size of bars you're after.
I wanted a simple loaf mold where I could cut the bars into rectangles, much like
cutting bread. I line the molds with Freezer Paper - plastic side up and and it works very well.
I also ordered a Soap Cutter from
Sweet Prairie Soaps to help me cut the bars more evenly. Coincidently, the cutter is the perfect
size. A trip to Lowes or the Home Depot and $17 in pre-cut
Poplar was all we needed to get started. The 2 thicker boards are 3/4" thick,
24" long x 12" wide. This piece will be cut into three strips - two for the
bottom of the mold and 2 side pieces.
After the soap is poured in the mold, I insulate
it with a large towel, which is sufficient in our dry climate (Nevada). Goat
Milk soap doesn't always need to be insulated. It depends on the formula and
climate conditions in your area.
We've documented the process with
photos below. Most wood pieces were pre-cut from Home Depot with the exception
of the base and side pieces. We made two loaf molds for approximately $17.
Each mold produces 20 good sized rectangular soap bars,
weighing between 4 and 5 oz each.
Since
the side boards are only 1/4" thick, we need the 3/4" thick bottom board and
end boards to hold the screws we'll be using without damaging anything. We're
also using Liquid Nails for added strength.
Side Boards for the Mold
The side boards are 1/4" thick, 24" long by 3 1/2" wide.
They will not require cutting. The thicker bottom piece will be cut for the
side-ends. There are enough side board piecess to make two loaf
molds.
Carefully adding Liquid Nails
This is the
desired end result. Of course, it will still need to be lined with plastic or
freezer paper before we pour the soap into it, but as far as a perfect mold for
what we want, I think this is it. Ultimately, we hope to have 2 1/2" x 3 1/2"
bars that are at least an inch or more thick.
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